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Steps for commissioning of vertical machining center
2022-06-30 14:47:00 【lrglu】
The vertical machining center is convenient for clamping , Easy to operate , It is easy to observe the processing , Debugging the program is easy , Widely applied . However, it is limited by the height of the column and the tool change device , Do not machine parts that are too high , When machining a cavity or a concave surface , Chips are not easily discharged , If it is serious, the tool will be damaged , Damage to machined surfaces , Affect the smooth progress of processing .
So how should we debug when we are using ?
1、 Add oil to each lubricating point of the vertical machining center according to the requirements of the manual , Fill the hydraulic oil tank with satisfactory hydraulic oil , Switch on the air supply .
2、 Power up the vertical machining center , After power supply of each component or one-time power on test of each component , And then fully power supply . Observe whether each component has alarm 、 Manually observe whether the components are normal , Whether the safety devices work . All links of the machine tool can be operated and moved .
3、 Grouting . After the initial operation of the vertical machining center , Rough adjustment of the geometric accuracy of the machine tool , Adjust the relative position between the disassembled main moving parts and the host . Put the manipulator 、 Tool magazine 、 Exchange workbench 、 Position alignment, etc . After these works are completed , That is, the anchor bolts of the main machine and accessories can be grouted with quick drying cement , Pour the reserved holes of each foot bolt .
4、 debugging . Prepare various testing tools , Such as precision level 、 Standard square 、 Parallel square tube, etc .
5、 Fine adjust the level of the machine tool , Make the geometric accuracy of the vertical machining center within the allowable error range , Adopt multi-point pad support , Adjust the bed to the horizontal position in the free state , Ensure the stability of the bed after adjustment .
6、 Adjust the position of the manipulator relative to the spindle by manual operation , Use the adjustment mandrel . When installing the maximum weight tool handle , It is necessary to carry out automatic exchange from tool magazine to spindle position for many times , Be accurate , No impact .
7、 Move the workbench of the vertical machining center to the exchange position , Adjust the relative position between the pallet station and the exchange table , The automatic exchange action of the workbench is stable , And install the maximum load of the workbench , Make multiple exchanges .
8、 Check the CNC system and PLC PLC Whether the setting parameters of the device comply with the specified data in the attached data , Then test the main operating functions 、 Security measures 、 Execution of common instructions, etc .
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