What is unique about MES system?

MES The system is the executive layer between the planning layer and the field automation system , Mainly responsible for workshop production management and scheduling execution .

A well-designed MES The system can be integrated on a unified platform, such as production scheduling 、 Product tracking 、 The quality control 、 Equipment failure analysis 、 And other management functions , Using a unified database and connecting through the network can be both for the production department 、 Process department 、 Provide workshop management information services .

The system helps enterprises implement complete closed-loop production by emphasizing the overall optimization of the manufacturing process , Assist enterprises to establish an integrated and real-time ERP/MES/SFC Information system .

MES Manage complex products and processes

Through product definition , Product engineers can not only easily define new products , It can also establish the relationship between customer products and enterprise products , Reduce the workload of combined feeding . Centralized and standardized process definition environment , Guarantee all processes 、 technology 、 engineering 、 manufacture ;

QC Working in a unified, standardized environment , In order to facilitate the timely sharing of information , Reduce duplicate definition errors , Complete version management , Ensure the process history information backtracking .

By establishing the relationship between product and process , As long as the product is determined, the process flow can be determined automatically , The attached work order can also be automatically generated and printed . Greatly reduce the workload of product engineers , Improve work efficiency .

MES Flexible response to changing production orders

The production scheduling module of the system can be based on logistics management , Real time information in production management , On the basis of user-defined rules , Assist the planner to arrange the operation 、 Put into production 、 Material preparation , Remind the planner of feasible solutions , Narrow the choice of planners , Improve the efficiency of planning and reduce the burden on planners .

The on-site management module provided by the system can quickly transmit the production arrangement results to the operation site , The on-site management personnel can adjust the work arrangement of the work center in time .

MES Monitor the production site in real time

Through the basic definition , When organizing production, users only need to determine the product , The system automatically determines the relevant material information and production route . All operation information in the production process is also recorded in real time by the system , Greatly reduce the number of work orders , Ensure the accuracy of information transmission . The system provides workshop managers to arrange materials or semi-finished products to designated equipment for operation , And provide operation instructions during operation , Prompt staff to work steps .

The data collection function of the system can collect the quality of the site in real time 、 Material information , And automatically record the operating personnel and operation time and other operation information . Abnormal conditions in production operations are also recorded in the system in real time , To ensure future statistical analysis .

MES Provide complete and accurate manufacturing data

Through field data collection , Establish material 、 equipment 、 personnel 、 Tools 、 Partially Prepared Products 、 Relationship between finished products , Ensure the inheritance and traceability of information . Real time data provided by the system , It can not only provide the actual situation of workshop operation and equipment to production management personnel , You can also provide the business department with the production status of customer orders , It can also calculate the direct material consumption cost according to the actual production situation .

Report and query function based on field data , It can support the decision-making of senior managers . A lot of statistical work has been reduced , It also increases the comprehensiveness and reliability of statistics . Realize the traceability of manufacturing data .

MES Improve the effect of quality management

The system can restrict the use of equipment , Set user permissions for the device , Avoid the wrong use of equipment caused by human judgment and the operation of unauthorized personnel . Abnormal products inconsistent with the target appear in the production operation , The system can go through WIP management , Immediately suspend all potential batches on site , Reduce the loss .

According to exception handling constraints , The system will prohibit operations beyond the constraints . The on-site exception handling information can be quickly transmitted to other relevant departments , To facilitate adjustment and preparation . Field data can also be provided to SPC System , Help the quality engineer to check the existing products in time 、 Adjust the process , Avoid and prevent quality accidents .

If you have MES/APS System related requirements , Pay attention to me , Get more details about smart manufacturing , Welcome to communicate ！