How to realize digital production mode in garment industry

As the traditional pillar industry and important livelihood industry of our national economy , Facing the short life cycle 、 Demand is unpredictable 、 Consumption behavior is complex and changeable 、 Many trading partners 、 Cross border trade difficulties 、 Difficulties such as economic stagnation , How to break through the Siege , Realize flexible production , To be more efficient 、 Respond to customers' needs faster ？

In the clothing industry , With the live broadcast of e-commerce 、 The rise of the Internet economy , The speed of hot spot change can be measured in minutes and seconds , The once large-scale production mode of brand clothing is facing great challenges , The overstock of outdated goods may become a fatal blow to the brand . Under the change of industry trend ,“ Small single quick reaction ” Patterns are quietly emerging . This model is based on a fast response supply chain , Put the first order in small quantities on the shelves first , Then add the mode of return , The time from designing a dress to putting it on the shelves is greatly shortened .

Rely on digitalization ‘ Connect ’ Rapid supply chain response to capacity building , Give Way ‘ Small single quick reaction ’ Mode becomes possible . At present, the fragmentation trend of the demand for clothing manufacturing orders is obvious ,“ Small single quick reaction ” Standard configuration , But clothing production is a complex job , Involving buttons 、 Cloth 、 Zippers and other suppliers 【‘sofastsoft . com’】. If we follow the traditional production cooperation mode , Enterprises use paper and pens by hand 、 Telephone 、 Record by mail, etc 、 Communicate progress , Once there are many orders , Not only is the information not delivered in time , There may even be mistakes , As a result, it cannot be produced and delivered on time . Today's enterprises , Through the upstream and downstream links of garment making in the mode of cloud factory , Give Way ‘ Clothing chain ’ become ‘ Wisdom clothing chain ’, Make production more efficient , Errors may be lower , Faster progress . Therefore, the inventory pressure of products is greatly reduced , Reduce the cost of brand operation .

In the final analysis, manufacturing is the cooperation between human and machine . Cloud factory can formulate a complete processing and manufacturing plan according to customer needs , At the same time, the number of orders claimed by each family 、 The production process and construction period are synchronized to the system in the way of data visualization , Convenient for customers to query , Finally, the order is successfully completed .

We start from the past ‘ Ship to sea ’, Begin to move towards ‘ Go to sea by boat ’. Using manufacturing execution system , Comprehensively open up the information flow and business flow of all production links between factories . Set the cloth 、 Cutting bed （ Cut out the shape ）, To sewing （ Stitching ）, Then to quality inspection 、 Warehousing and delivery , The production data of each link will be synchronized to the enterprise system platform . On the one hand, it is the efficient connection from order to factory , In addition, the access of digital system in the factory .

The cloud factory model connects the upstream and downstream industries . Inside the factory , Every process 、 The information of the person in charge of the node will be entered into the enterprise system platform , And set corresponding permissions . An order enters the production process , Will match the corresponding independent QR code , Every time you complete a process , The workshop workers report the completion information by scanning the code of the machine , Trigger the next process , So as to realize the progress visualization of the whole production process .

Outside the factory , This system can connect the upstream and downstream processing plants , And customers, etc , It can complete the intelligent allocation and progress promotion of orders based on the system .

Inner and outer series , Go up and down . On the whole chain , The docking person of each subject can be within his own visible range , Easily find a specific person of a partner , Quickly communicate and solve problems in production .

The big problem that digitalization solves lies in the real-time and authenticity of data . Manufacturing is a labor-intensive industry , Enterprise managers have a clearer understanding of what happens on the front line , And very important . The system connects every front-line blue collar worker , Provide front-line production for top managers 、 Safety information, problems found and other information , This is also the improvement of digital link efficiency .

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