What are the practical advantages of digital factory system

Affected by the development of Intelligent Manufacturing , So that many factories and enterprises transfer their development goals to the construction of digital chemical plants , Because its establishment will contribute to all links of production and manufacturing to a certain extent , However, the level of lean and automation in China's manufacturing industry is still far behind that of advanced countries , Therefore, it is difficult to implement .

according to the understanding of , Although the current factories and enterprises are actively raising funds , However, there are still some enterprises that do not understand why to build , Not very clear in the age of intelligence , What are the practical advantages of digital factory management system ？

 

1、 Traditional factory ： Manual statistics , Inefficient and inaccurate

The first is the analysis of the current situation , It should be understood that China's manufacturing industry is mostly composed of traditional small and medium-sized factory enterprises , And they mostly rely on manual completion in the production data collection of equipment .

Floating Personnel 、 Scattered data , And the preservation of data has become a big problem . And the point is , The efficiency of manual statistics is relatively low , The timeliness and accuracy of data information cannot be guaranteed .

2、 Digital factory system ： Device networking , Data automatic upload feedback

In a digital factory , Many will use Internet of things technology to realize equipment 、 people 、 Interconnection between systems , Thus, it will be eliminated to a certain extent “ Information Island ” The existence of , Because through the Internet of things, people 、 equipment , Build strong connections through data .

Generally speaking , The manager of a factory , Real time monitoring of device data through mobile terminals , And can make production decisions according to the data information fed back , what's more , Analyze the future production plan through the previous historical data .

3、 Traditional factory ： Unexpected shutdown of equipment occurs frequently , Cause a lot of damage

In addition to data management issues , There is another key issue , That is the unexpected shutdown in the production process . You should know that unexpected downtime will not only lead to the stagnation of production progress , It will also cause hidden damage to the equipment , So as to lay a hidden danger for future equipment production . So how to solve this problem ？

In general , In order to prevent the development of this kind of situation , The factory will arrange more meetings 24 Hour shift inspection , But although such operation can play a certain role , But it is a waste of labor costs , And the reliability of patrol inspection cannot be guaranteed , After all, according to the manual inspection form, some small equipment defects are ignored , And maybe it's this little “ Trouble ” It will cause millions of losses in factory production .

4、 Digital factory system ： Equipment unexpected shutdown warning notice , Keep the equipment in optimal operation at all times

Through the introduction above , I believe that factories and enterprises have understood the shortcomings of manual operation , So now the construction of digital factory is the top priority of development .

Due to the construction of digital chemical plant , The production equipment in the whole factory will be monitored , It will not only collect in real time 、 Analyze the data , It will also give an early warning when an unexpected shutdown occurs , Because it will carry out relevant analysis through the change of each parameter , And will send information to the factory manager in time , Help to implement the decision , So as to ensure that the plant equipment is in the best running state in the production process .