After launching the MES system, these changes have taken place in the enterprise

In this paper, when the production order changes 、 When the production equipment fails, the above five aspects are described MES Specific changes after the software .

MES The system makes real-time scheduling possible . According to the newly released production plan , Under specified management conditions （ for example ： On time delivery 、 Utilization rate of equipment 、 Production cost, etc ） Next , Complete production schedule quickly , And achieve each manufacturing position under the manufacturing task . Improve the scheduling efficiency of the manufacturing site , Adapting to the changing market requires a box of demanding customer requirements .

When the raw materials are found to be defective

During quality inspection of products , Quality defects found . After analysis , The defect is caused by the use of a certain batch of raw materials with quality problems . therefore , All products using this batch of raw materials shall be scrapped and re inspected . adopt MES System , The list of all products using this batch of raw materials can be easily mentioned , Including finished products and semi-finished products .

therefore , These finished and semi-finished products are picked out for special treatment . It avoids the recall cost of possible defective products after they leave the factory , The manufacturing cost incurred from the processing of semi-finished products with possible defects into non-performing finished products , Thus, the loss caused by raw material defects is reduced .

When quality defects are found in the ex factory products

The product leaves the factory with customer complaints due to quality problems , After analysis, there are defects in the process design of the released products . This defect may cause rapid wear of the product , Lead to customer return or compensation .

adopt MES System , It is easy to find the list of all product batch numbers adopting this process , For products that have been delivered to dealers or customers for use , To recall . The product recall avoids the compensation invitation caused by the customer's use of the product with the process defect , Reduce operational risk .

When the production equipment breaks down

Some equipment breaks down during the manufacturing process , Especially when key equipment fails , Not working properly , Affect the overall plan of the manufacturing site . adopt MES System , You can immediately report the situation to the production planning department , Propose whether to modify the manufacturing order .

And according to the opinions of the production planning department , Eliminate the manufacturing resources on site again , And assign the manufacturing task to each manufacturing position . Communicate with the production planning department in a timely manner , Provide overall production efficiency . Organize the manufacturing site effectively , Improve manufacturing efficiency , Reduce the loss caused by failure .

When there is a quality complaint about the ex factory products

When the product leaves the factory, there should be customer complaints about quality problems . The quality department passes MES System , Extract and analyze all manufacturing data of the product , It is found that the quality defect is due to the use of a batch of raw materials with potential quality problems . So as to start the quality treatment process of unqualified raw materials . Complete manufacturing data can provide first-hand information for quality analysis , Help the quality management department to quickly and accurately analyze the quality problems of ex factory products .

MES The use of the system can not only have a positive impact on the enterprise in some parts of its production , meanwhile , what's more , adopt MES The use of the system can improve the process performance of the enterprise in the following aspects , And bring benefits to the enterprise ：

Adaptability of the plan .MES The system not only makes the production plan formulated by the enterprise more obviously operable , So that the plan can be implemented more effectively , meanwhile , Under the condition that the implementation of the plan can be guaranteed , Enterprises can further improve the accuracy and adaptability of plans , In order to effectively allocate and utilize limited resources ;

Business synergy .MES The system makes the traditional production process “ black box ” Transparency , It not only improves the degree of enterprise information integration , It has also greatly improved the cooperation between business departments “ collaborative ”;

Measurability of process performance . On the basis of acquiring a large amount of real-time process data ,MES The system not only makes the enterprise know the current situation of the production process like the back of its hand , meanwhile , It is also convenient for enterprises to measure the performance of process operations ;

The product cost can be reduced . On the basis of obtaining a large number of accurate step-by-step cost data ,MES The system not only enables enterprises to calculate and control product costs more accurately , It also points out the direction and method for reducing product cost ;

Improvement of process performance . On the basis of accumulating a large amount of historical process data ,MES The system not only enables enterprises to establish process objectives as soon as possible , meanwhile , It is also convenient for enterprises to implement process improvement through data analysis .

If you have MES/APS System related requirements , Pay attention to me , Get more details about smart manufacturing , Welcome to communicate ！