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How to program and process such parts?
2022-06-30 14:48:00 【lrglu】
The left parabolic equation is Z=-((x-1)^2)/40
1、 Part clamping
According to the analysis of the graph , First process the arc and internal thread hole from the right end to the right side of the workpiece , After machining the right end , Tighten the right end of the workpiece with the process head , Machining the arc at the left end of the workpiece 、 Long 16 The steps and grooves , This ensures coaxiality .
2、 Procedure reference :
Right end
O0001; The program name
G97G99G40G21;
M03S800;
T0101; choice 1 Knife number
G00X80.Z2.; Tool stop safety point
G73U20W0R20; Rough turning cycle
G73P3Q4U0.5W0.F0.2; Finish turning allowance 0.5mm
N3G00X40.;
G01Z0.F0.1;
G03X56.W-54.4R35.F0.1; Counterclockwise circular interpolation
G01X56.F0.1;
W-16.F0.1;
N4G00X80.;
M03S1200; The spindle turns 1200r/min
G00G42X80.Z2.; Establish cutter compensation
G70P3Q4;
G00X100.Z100.; Back to the starting point
T0202; in 2 Knife number
G00X80.;
Z-66.4;
G01X48.F0.1;
G04U2;
G00X100.;
Z100.; Retract the knife
T0303; in 3 Knife number
G00X20.;
G71U-1.5R0.5; Rough turning cycle
G71P5Q6U0.5W0.F0.1;
N5G00X22.;
G01Z0.F0.1;
X20.W-1.F0.1;
W-32.F0.1;
N6G00X10.;
M03S1200; Spindle speed 1200r/min
G70P5Q6; finish machining
G00Z100.; Retract the knife
X100.;
T0404; in 4 Knife number
G00X10.; Stop cutting
Z-30.;
G01X24.F0.1;
G04U1;
G00X10.;
Z100.;
X100.;
T0505; in 5 Knife number
G00X22.Z6.;
G92X17.Z-28.F2.; Rough turning cycle thread turning
X17.5;
X18.;
X18.5;
X19.;
X19.5;
X20.;
G00X10.;
Z100.; Retract the knife
M05; The spindle stops
M30; Program end
Left side :
O0002; The program name
G97G99G40G21;
M03S800; Spindle speed 800r/min
T0101; choice 1 Knife number
G00X100.Z100.; Starting point
X81.Z2.; Stop in a safe position
G71U1.5R0.5; Rough turning cycle
G71P1Q2U0.5W0.F0.2;
N1G00X48.;
G01Z-54.6F0.1;
X49.985;
G03X55.985W-3.R3.F0.1; Car arc
G01U1.W-1.F0.1;
N2G01X81.F0.3;
M03S1200; Spindle speed 1200r/min
G42G00X81.Z2.; Establish cutter compensation
G70P1Q2; Finishing car
G40X100.Z100.; Cancel the knife mending , Back to the starting point
M03S800; Spindle speed 800r/min
G00X49.Z2.; safer
#1=-54.6;
WHILE[#1LE0]DO1;
#2=SQRT[-#1/0.1];
G90X[2*#2+1]Z#1F0.2;
#1=#1+2;
END;
M98P10003;
M30; Program end
O0003; The program name
T0101; choice 1 Knife number
G00G42X49.Z2.; Safe location
X0.;
G03X0.Z0.R1.F0.1; Car arc
#1=0;
WHILE[#1GE-54.6]DO1;
#2=SQRT[-#1/0.1];
G01X[2*#2+1]Z#1F0.1;
#1=#1-0.1;
END1;
G01X60.F0.1;
M99; The subroutine ends
G00G40X100.Z100.; Cancel the knife mending , Back to the starting point
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