MES system is different from traditional management in industry application

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 MES System , Whether from the function model or information model and related technology , Both of them cover the process manufacturing industry and the discrete manufacturing industry , however , No matter in terms of process flow or production organization form , There are great differences between process manufacturing and discrete manufacturing , therefore , stay MES In terms of concrete implementation , We should treat it differently according to the characteristics of the manufacturing industry .

Because as the core of enterprise value MES The system software is not integrated into the management information system , If the manufacturing factory can't produce high quality products on time , If the manufacturing information can't be delivered to the people who need it at the required time , that Enterprise level management decisions are based on guesswork , This will certainly affect the business efficiency of the whole enterprise .

1. Real time monitoring system production site , Make the production site transparent .

According to the basic definition , Users only need to confirm the product when organizing production MES System , The system automatically confirms the relevant material information and production route , All the operation information in the production process is also recorded by the system , Greatly reduce the number of work orders , Ensure the accuracy of information transmission , The system provides workshop managers to arrange materials or semi-finished products to specific equipment for operation , And in the operation to provide specific guidance , Prompt staff to work steps , The data collection function of the system can collect the quality of the site in real time , Material information , And automatically record the operating personnel and operation time and other operation information , Abnormal phenomena in production operations are also recorded in the system , To ensure future statistical analysis .

2. Improve the effect of quality management , Improve product quality .

MES The system can control the use of equipment , Set user permissions for the device , Avoid mistakes based on human judgment and the operation of unauthorized personnel The device used is wrong , Abnormal products inconsistent with the target appear in the production operation , The system can be based on WIP management , Immediately stop all potential lot number operations on site , Reduce the loss , Handle the bundle according to the exception , The system will prohibit operations beyond the tube bundle .

Demand differences between manufacturing industries , Process manufacturing industry , It's mainly based on mixing raw materials , Separate , smash , A physical or chemical method, such as heating , Add value to raw materials , commonly , They produce in batch or continuous form , The discrete industry is mainly based on the change of the physical shape of raw materials , assemble , Become a product , Add value to it , stay MES demand , Application environment and so on , There's a big difference between the two .

Product structure difference , The product structure of discrete manufacturing enterprises , It can be used “ Trees ” To describe the concept of —— The final product must consist of a fixed number of parts or components , These relationships are very well established and fixed , The product structure of process enterprises , There's a big difference ,MES They're not usually very fixed — The quantity relationship between superior material and subordinate material , Maybe with the temperature , pressure , humidity , season , Technical level of personnel , The technological conditions are different .

In the process manufacturing industry MES in , The concept of formula is generally used to describe this dynamic product structure relationship , second , In the process manufacturing industry, in every process , It's not just the product or the intermediate product that comes with it , It may also be subdivided into main products , By-product , Coproduct , Backflow and waste ,MES In describing the formulation of this product structure , There should also be a lot of , Requirements on validity period, etc .

Hongyun intelligent manufacturing is a leading intelligent manufacturing solution provider in China , stay MES/WMS System development 、 Production automation has 14 Years of industry experience , It is one of the top three intelligent manufacturing solution providers in China .

    Hongyun Zhizao has an experienced professional consultant team , The technical team accounts for 70%, And absorbed a number of university professors and doctors , As a high-level intellectual resource support . future , Hongyun Zhizao will be ready to go , Focus on intelligent manufacturing and control , Realize information 、 equipment 、 Intelligent integration of three aspects of Logistics , Promote industry in an all-round way 4.0 manufacture , help “ Made in China ” March towards “ China smart ”.