Pain points and solutions of equipment management in large factories

With the expansion of enterprise scale , The management difficulty of production equipment also increases , If the equipment management process is not standardized , It's not efficient , The allocation of resources is unscientific , Equipment supplier management is not in place , The maintenance and repair are not timely , These problems will seriously restrict the pace of enterprise development , Therefore, the solution of device management is imminent .

Common pain points in enterprise equipment management ：

1） The management process is chaotic

• The work order records are messy , The process is not standardized , There is no data basis for the assessment

• It is difficult to share and query the patrol results in real time

2） The patrol inspection is not standardized

• He filled in the patrol information before arriving at the scene

• It is difficult to share and query the patrol results in real time

3） The repair was not reported in time

• Traditional repair procedures are cumbersome 、 confusion

• The message reminder is not timely 、 Slow maintenance progress

4） The maintenance is not planned

• The workload of making the maintenance plan is heavy

• Failed to follow the plan after making the plan

 

Yidian Yidong provides intelligent device management solutions ：

1） Daily equipment management

Adopt advanced bar code and IOT RFID Combination of technology and equipment management , Existing equipment One thing, one yard The whole process tracking management is carried out from warehousing to scrapping .

2） Equipment repair work order management

In order to standardize equipment maintenance management , Strengthen the basic work of equipment management , Continuously improve equipment operation 、 Maintain management level , Standardize equipment maintenance , Achieve a unified standard management system , And constantly improve and improve , Manage the whole process of assets from repair application to maintenance acceptance . The mobile terminal can realize one click repair , Application for repair 、 Mobile management can be realized for maintenance .

3） Equipment maintenance

The maintenance of equipment is the objective requirement of its own movement in the process of use . Do a good job of equipment maintenance , Check and deal with various problems in time , Improve the operation of the equipment , We can nip it in the bud , Eliminate the accident before it happens . You can view the equipment maintenance plan by calendar , The tasks to be maintained are clear at a glance . Automatic message reminder when the maintenance is due , Ensure that the maintenance is carried out effectively 、 Not forgotten .

4） Mobile patrol inspection and spot inspection

In order to master the operation of the equipment , Routine inspection is one of the routine work of operation duty . Through the equipment inspection, the defects of the equipment can be found in time , Ensure the health of the equipment 、 Keep running . The importance of equipment point inspection is to prevent trouble before it happens , Through preventive inspection of machinery and equipment , Find out the cause of the fault and the abnormal operation of the equipment , Formulate reasonable troubleshooting measures , Ensure the reliable and stable operation of the equipment , Extend the service life of equipment components , Reduce maintenance and overhaul costs , Ensure the economy of equipment operation , Realize the full life cycle management of enterprise fixed assets and equipment .

5） Subsidiary asset management

In large-scale equipment management, the integrated management of main equipment and associated auxiliary equipment is realized , It exists as an independent asset in the asset ledger , Have a separate asset number 、 name 、 Asset attributes such as classification , But in use , Exist as a subsidiary of other assets , Not used independently , Such as server memory ,CPU, Monitors attached to desktop computers, etc .

6） Spare parts management

Spare parts in and out of warehouse information and inventory information are clear at a glance , Accurately master the purpose and destination of spare parts , Cannot be used independently , There is no separate card for each accessory , Quantity management in inventory mode , Such as cheap mouse 、 keyboard , Network cable, etc .

7） Multiple counting methods are optional

Support QR code 、RFID label 、2.4G label 、 All staff check And other equipment inventory schemes . Rich and intelligent counting methods can greatly improve the counting efficiency , Help enterprises further understand the real situation of equipment .

The benefits brought to the enterprise by the implementation of the equipment management system ：

1) Comprehensively improve the utilization rate of equipment in production-oriented enterprises , Reduce equipment downtime 、 Waiting time ;

2) Help enterprises to increase output 、 Real time quality tracking , So as to improve the production efficiency and quality level ;

3) Have on-site materials 、 Fault and other information calling functions , It can completely improve the on-site response ability ;

4) The system has electronic equipment maintenance management performance , So that the equipment is in a better running state ;

5) Real time monitoring of various equipment parameters , Real time alarm , Avoid potential quality accidents .