What are the main uses of digital factory management system

Digital factory management system is an intelligent manufacturing system for factory upgrading 、 An indispensable information system tool for building a digital intelligent factory . It can effectively support managers' energy use decisions , Greatly control cost management , Promote enterprise efficiency 、 Healthy development . What are the main uses of the digital factory system ？

 

1、 Realize the visibility of materials and material flow status , Supplier requirements visualization

utilize SRM The supplier relationship management system can easily realize the material demand status between suppliers and factories , Especially electronics 、 Machinery and equipment 、 Garment and other assembly enterprises , The factory can meet the demand of relevant materials in time , Send it to the supplier synchronously in real time , At the same time, the real-time inventory of the factory 、 The available inventory status is synchronized to the supplier , So that suppliers can provide more material demand information , So as to make the supplier's own work order priority and scheduling .

meanwhile , Suppliers can also put their own inventory 、 deliver goods 、 The delivery status changes to the shipping status , So that the factory can synchronize 、 Clear feeding status in real time , To improve the transparency of the complete set state .

2、 Achieve inventory status visibility

utilize WMS Inventory real-time management of warehouse management system 、 Dynamic information , It can be for S&OP（ Sales and operation plan ）、MRP（ Material requirements plan ）、 Provide instant information for work order issuing, etc , Ensure independent requirements 、 Accuracy of relevant requirements .

3、 Realize the optimized release visibility of operation work orders

use ERP Manage production work orders and sales orders in the system 、MES Equipment status and process report of production management system ,APS（ Advanced planning and scheduling ） It can meet the delivery time of customers （ Maximum stock and safety stock ） Under the precondition of , according to TOC（ Constraint theory ） Bottleneck management theory , Maximize bottleneck resource efficiency 、 Optimization of effective output and production cost （ Penalty costs ） To minimize , So as to achieve customer satisfaction 、 The goal of maximizing resource efficiency .

Construction of digital chemical plant , Only through the optimization of operation work orders , Only then can we give full play to the best efficiency of the information system of digital chemical plant . therefore ,APS Advanced planning and scheduling is the core software of digital chemical plant , It is the core software that really plays an auxiliary role in decision-making .

4、 Business process and results （ Money 、 stock 、 Effective output 、 Quasi delivery rate, etc ） visibility

make the best of ERP、MES、APS Relevant data , You can use the data platform （IGN etc. ）, The factory can independently develop or entrust the development of... Consistent with the factory business BI（ business intelligence ） System , Make the operation and management process transparent 、 visualization ：

1）、 Present the material flow status in real time ： Raw materials in transit 、 In the library 、WIP（ In the products ）、 Partially Prepared Products 、 Finished products are in the warehouse 、 Finished products in transit 、 Finished goods receivable, etc ;

2）、 The capital status corresponding to the physical flow ;

3）、 Capacity load and load status of bottleneck capacity , Prospect of promised delivery date ;

4）、 Information about the production process ： Security 、 Quality and productivity （ Per capita efficiency 、 Effective output of 10000 yuan salary 、 Effective output of resources, etc ）;

5）、 Trend chart of effective output calculated by day 、 Order load chart, etc .

panoramic 、 Present the operation state of the plant in full time domain , Present the business process and results in a digital and transparent way , It is even realized by simulation CPS. The advantages of digital plant management system are obvious , But the scientific establishment of digital factory is a long-term problem 、 The ongoing process .

In today's rapid economic development , Digital factory has been put forward and practiced by many enterprises , The popularity of digital chemical plant and its existence and development in many enterprises also confirm the existence of enterprises that need digitization , The future is also the field of digital chemical plants .