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How to deal with these problems in the factory production process?
2022-06-11 09:07:00 【Digital processing technology Jason】
When the factory gets better and better , When the scale gets bigger , More and more problems will be handled , In the factory production process , Often presents some problems , For example, the production schedule is a formality 、 The semi-finished products of each production department are piled up 、 Low compliance rate of production plan 、 The raw materials or semi-finished products of the previous and subsequent processes are not connected .
Production plans are often added or cancelled 、 Urgent orders appear frequently 、 The original production plan has been disrupted 、 Product quality cannot be controlled 、 The raw materials in the warehouse are overstocked 、 A series of problems such as the delay of delivery date . How to deal with these difficult problems ?
1. Integrated management of production resources
In the process of factory production, we often encounter the waste of production parts , Excessive accumulation of warehouse data , stay ERP These problems in the software can be easily handled , Be able to establish standards in the system 、 Unified 、 Good production database , The regional 、 Each system 、 Data interconnection of all links , Real time control of production trends .
Quickly increase collaboration power , It is useful to prevent production problems and failures , Be able to integrate multi production mode 、 Multiple production lines 、 Multisectoral 、 Multi person collaboration , Machinery and equipment involved in production 、 Work center 、 Process 、 Manufacturing process, etc , To prevent idle resources and waste from causing problems of enterprise funds .
2. Production active scheduling
The production schedule is often presented in the production process , The bill of materials is not clear , A situation in which urgent orders or orders are frequently inserted , In order to prevent these situations , In Zhibang world ERP In the software, the production plan and the bill of materials can be automatically matched for accounting , Purchase the organization that generates a guess for the material , After production order accounting .
Take the initiative to calculate the time and balance the production capacity , Quick response to orders 、 Urgent order , Actively follow the scheduling rules , Start time of organizing production order 、 Production workshop 、 Production line and end time , Active scheduling replaces manual scheduling , Higher power , Less corruption , Prevent confusion in the workshop .
3. Production process control
Different management problems often appear in various links of factory production , The production cannot be completed within the specified time , Delay the delivery date , The company's reputation will be affected , These problems always perplex the factory production management , But if we use the production management system , Then these problems will be handled easily , such as ERP The software can assist the factory to complete the whole process of integrated processing .
from BOM、 process 、 guess 、 plan 、 Order 、 workshop 、 Outsourcing , To quality inspection 、 by the piece 、 Cost accounting , Information is highly shared , Process active connection , The process is easily controlled , Provide a simple process 、 Intermediate process 、 Complete process , Fully meet the needs of the production process , Custom approval process , Carefully control each link of the production process , Continue to optimize product line functions , Prevent danger ahead of time , Deal with all kinds of problems in the production process of the factory .
4. Production progress can be seen
The factory production manager is able to ERP Check the production progress and specific production status in the production management software , stay ERP The production progress report in the software is actively related to the production data , One click Check all the execution processes of the production order , Release from production task 、 Send workers 、 picking 、 The loading 、 Material return 、 rework 、 You can see the details of the process from subcontracting to quality inspection .
Real time tracking 、 Control order progress , Adjust in time 、 Organize production activities , Progress is clear at a glance , Powerful progress query function , The order no. 、 Start date 、 Closing date 、 Production progress 、 Man hour progress 、 Order status 、 Product information 、 Order process 、 Piece rate wage and payment status , In control .
5. Production quality control
The factory is in the process of practical production , Once the production process cannot be strictly controlled , The quality inspection process is very simple to present unqualified products , In order to handle these products reasonably , Can go through ERP Software classifies products , Provide production quality inspection and outsourcing quality inspection , Customize the quality inspection fields 、 Number 、 type 、 Grade , Quality inspection document follow-up is supported 、 Warehousing of qualified products 、 Repair of nonconforming products , Reduce the scrap rate , Save the cost for the enterprise .
Establish a unique symbol for each product , Support sampling inspection and full inspection , Support each process and product quality inspection , Strictly control product quality , Cut returns 、 Claim risk , Help you trace the origin of product problems , Improve in time .
6. Take the initiative to calculate the cost
stay ERP Software sofastsoft.com To establish scientific and comprehensive cost accounting rules , Take the initiative to calculate the indirect costs related to production , Simultaneously verify the direct costs related to production , The cost accounting of production order is finished , Real time synchronization of order related transaction data . Fully record all kinds of consumption in the order production process , Comprehensive coordination of production data , The order cost is actively updated , One key calculation of production cost , Ensure that the product cost is accurate and timely , It really reflects the profit level of the enterprise , Effectively improve the efficiency of the enterprise .
The factory passes by ERP Software to handle production , In order to effectively improve their own handling level , Continue to make a living in the fierce market , A suitable ERP Software can not only improve enterprise efficiency , It can better deal with all kinds of problems in the process of factory production ! So the factory ERP Software is very necessary for the factory !
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