From automation to digital twins, what can Tupo do?

IOT sensors inside factory equipment can provide a large amount of data for digital twin simulation , So as to achieve higher accuracy , It also makes it possible for those scenes that cannot access the virtual world or meta universe . Use scenarios include changing the layout of the factory floor to test different configurations , See what impact the result will have on the movement of workers in the workshop , And judge their safety around the mobile robot ; It can also be used to check the data from the sensor , To determine the source of the vibration , Or by looking at the virtual physical model , Intuitively find the root cause of the fault .

Tupo software self-developed core engine HT Provide graphical configuration SCADA Ability , Support the construction of zero code Internet of things IoT platform , It can integrate different production lines in industrial production HMI All under one screen control , Avoid missing inspection caused by manual inspection . You can add a timing reminder , Remind the O & M to check according to the time node to avoid missing the timeliness , Damage to equipment .SCADA(Supervisory Control And Data Acquisition) System , Data acquisition and monitoring control system , It involves configuration software 、 Data transmission link （ Such as ： Digital radio 、GPRS etc. ）.

In the digital chemical plant, many industrial equipment can be centralized in one man-machine interface for management ,HMI and PLC When used together, it can realize the remote monitoring and operation of the factory , coordination Hightopo The visualization system of , It can improve the working efficiency of workers .

Air conditioning assembly line

Air conditioning assembly line built in the form of two-dimensional configuration diagram of Tupu software , In the interface, the capacity information concerned by users can be displayed 、 Monitor and display key indicators of equipment operation . Real time update through docking with background real-time data , Display the contribution statistics made to the display of operation and maintenance control data . Adopt a programmable memory , Perform logical operations in its internal storage 、 Sequence control 、 timing 、 Instructions for operations such as counting and arithmetic operations , Control various types of mechanical equipment or production process through digital or analog input and output .

The system will automate the assembly workstation 、 Conveying system 、 Sensor control and other systems are assembled to form a complete assembly system , Different automatic assembly machines complete different specific assembly processes , Such as helium test 、 Feed docking 、 Sealing box 、 Inkjet, etc , Through graph flapping Software HT Engine technology , Realize the development of smooth dynamic effect of configuration elements . Midea air conditioning production line has created a digital workshop , The production workshop is equipped with data acquisition system and advanced control system , The automatic data acquisition rate of production process data reaches 90％ above .

Using distributed control system （Distributed Control System,DCS） Computer control system for centralized management and decentralized control of production process , With the continuous improvement of the automation level of modern large-scale industrial production and the increasingly complex requirements of process control, the integrated control system came into being , It combines computer technology 、 Network technology 、 Communication technology and automatic control technology , It's a way to spread the danger , A new control system with centralized optimization .

Chemical plant safety process

Accelerating digital development has become a national strategy , Incorporated into the national 14th five year plan and 2035 Vision target . The first half of the Internet is digital industrialization , The second half is industrial digitalization . The main battlefield of industrial digitalization will be the industrial Internet 、 Car networking 、 New smart cities and other new scenes . future 5-10 year , There will be no longer a distinction between traditional enterprises and digital enterprises , All enterprises are digital enterprises , Enterprises without digitalization will be eliminated .

Hightopo The visual monitoring platform integrates key operation areas 、 Device location distribution and input-output 、 Product output 、 Device stability rate 、 Unit load rate, etc , Equipped with intelligent sensing devices , Real time temperature acquisition 、 pressure 、 level 、 Toxic and harmful monitoring and other key parameters . The configuration interface can clearly identify the distribution of process flow and the process trend of each sub process , According to the location of the equipment and even the parts 、 The color changes and problems are found in time , Scientific management .

Use telemetry terminal rtu Realize data collection 、 transmission 、 Storage , Then connect the data to the visualization screen , To digitize the scene 、 Intelligent simulation 、 Accurate decision-making is the path , Strengthen the deep integration of information technology and chemical plant production lines , Digitally empower the chemical safety process , Build with “ prediction 、 early warning 、 Preview 、 reserve plan ” Functional digital twin chemical safety system .

The development of artificial intelligence makes more people get rid of the dirty and messy environment , In addition, there are more unmanned workshops 、 Unmanned convenience stores are constantly refreshing people's views on intelligent development . Factory automation industrial robots from processing parts to assembly to the final finished product inspection , All of them are automatically completed by industrial robots when there is no one .

Digital twins can be used to create virtual simulations of the real world , So as to easily test different “ hypothesis ” Manufacturing scenarios for , There is no need to build the whole factory workshop or design . Digital twins can create physics based models in real time with high confidence , There is no need to create a large number of physical prototypes , Thus, the efficiency is greatly improved 、 Speed up automation and design . The metauniverse is the product of the advanced stage of digital development , Its essence is to use these technologies to promote the connection between the virtual world and the real world 、 The fusion .