Five reasons for clothing enterprises to deploy MES management system

In the current economic situation , We found that , Leaders in garment manufacturing often depend on them to be more efficient than their competitors , The ability to operate with higher quality and lower cost . One of their ways to achieve these goals is to deploy MES manufacturing execution system ,MES Management systems enable them to measure performance , Improve the process , raise productivity , And gain general competitive advantage .

raw material / The cost of employing labor and maintaining facilities is increasing , More and more clothing companies are beginning to understand the benefits of lean production , Improve the visibility of daily operations , And more efficient workflow , So as to produce better products , Shorten production time 、 market .MES The management system can help manufacturers realize these advantages by providing detailed real-time data of the workshop , These data can be applied to the continuous improvement plan , At the same time, provide consistent documents and simple root cause analysis in the process .

Increased risk of frequent switching due to the need to provide a large number of products , Therefore, understanding the real-time production data will provide the necessary time and information , To mitigate any factors that may have a negative impact on the production order . By providing continuous real-time data of workshop processes ,MES It can make the manufacturer better understand the existing problems or areas that can be improved .MES The detailed information that the production management system can provide enables manufacturers to operate in a high-speed environment , Make key decisions immediately , And provide operational insight at multiple business levels .

The following is about the deployment of clothing manufacturing enterprises MES Five reasons for management system ：

1. visibility

How to provide data to supervisors , Make them understand the accuracy of the production process . The same information , Include availability , Product path and current device status , And other information , At the same time, it can be used by operators on the floor . Provide relevant personnel 、 equipment 、 Real time statistics of raw materials and program direction , Just a few examples. . Unconventional alarms and other measurements can be noted in frequent status updates , Or by text or email .

2. Uniformity

MES Improve security and consistency by replacing paper document processes that rely on physical copies that may be lost or damaged . The system provides information such as recipes 、SOP、BOM、 Access to genealogy and other key data documents that supervisors or operators otherwise have to search manually . Signatures of actions performed by personnel can be recorded electronically , To improve security .

3. Productivity

MES Provides a way to balance people between available resources , Capability of materials and equipment , And these resources can be arranged according to constraints such as urgency or resource requirements . Due to personnel 、 Precise arrangement of materials and equipment , Orders can be optimized to achieve faster product flow . Even with complex schedules , The system can also evaluate and display the running time of each operation , And for periods that take longer than usual , This information can be flagged in the report or sent directly to the employee to determine the root cause .

4. quality

MES The workshop management system can compare the current production index with the previous production index , Old data can be used to identify possible causes of poor results . Production data can be put into one format , In order to determine which orders need more research . Because the production process is monitored every second , Therefore, the operator can be warned when there is a problem , So as to reduce the amount of materials that need to be scrapped or repaired .

5. traceability

Manufacturers are experiencing more and more regulatory requirements to pay more attention to genealogy .MES Be able to associate batch numbers from raw materials to work in process materials with finished products . Because the system can locate the parent component of the product , Therefore use MES Batch tracking can reduce the risk of potential recalls .