Get twice the result with half the effort: automation without cabinet

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“ Do more with less money ” It is the common goal of many industrial enterprises , In particular, today's factories are under pressure to maintain high production and reduce machine floor space , More information on the vibrator chain .

Modular units are becoming more mature , It can meet the needs of modern production . They can be implemented faster in new spaces , It can also be integrated into existing production lines , This enables manufacturers to respond more quickly to changing conditions and demands , So as to provide more flexibility for customers .

One of the little-known advantages of modular units is how they can support the recovery of valuable floor space in the factory . Among manufacturers , More and more people pay attention to the real estate of machines , Or how square meters of factory area increase revenue . These considerations go beyond the bottom line , Factors such as throughput and environmental impact are also key considerations .

Except for the obvious , Smaller machines take up less space , If implemented correctly , This kind of equipment can increase the manufacturing capacity without expanding the facilities .

However , In addition to the advantages of modular units , There are still challenges . They include how to best connect , Integrating and driving these machines . For such needs , We have to turn to new ways of machine design and function .

No panel system

One such method involves a mechanical control panel . Control panels sometimes take up a few meters of space in a production line - Otherwise it will be dedicated to the production of machine space . Besides , This is often the case between manufacturers ： The goal is to reconfigure or expand the production line , As a result, the number of equipment installed is increasing .

therefore , under these circumstances , Saving space for control panel size is the way forward . As the number of devices used in the control panel increases , Because it's more advanced , More complex machine functions , This is a challenge . For all that , To make OEMs （OEM） And end users benefit ,Beckhoff It's a challenge .

In one example , Beifu company and a world famous packaging company OEM Manufacturers work closely together .Beckhoff Invited to support cost reduction throughout the life cycle of the machine , From design , Purchasing and manufacturing to commissioning , Transportation and field installation . Final , Customers want to reduce the floor space of the equipment .

The final solution is to remove the control cabinet , And build automation components into the structure of the machine itself . The concept of a faceless machine is Beckhoff Of “ No cabinet Automation ” A supplement to the concept , This minimizes the size of the control cabinet . before , There are controllers in the cabinet , Servo drives and inputs / Output （I / O） Space needs of , Now automation without the concept of a cabinet can greatly reduce space requirements .

Install side by side

Use AMP8000 Servo drive , The power electronics of the machine have been moved directly to the machine . This reduces the space required in the control cabinet to basic functions , For example, input power , distribution , Isolators and fuses .

More specifically , The system integrates the servo driver with high safety level directly into the servo motor in a very compact design . This unique technology eliminates the need to increase the size of the motor frame at a given power , This sets the system apart from biff's competitors , And it's good for the modular machine concept .AMP8000 The system fully integrates drive technology into most individual machine concepts . let me put it another way , The system can flexibly adapt to the personalized needs of customers , Its design flexibility can minimize the space requirement in the control cabinet .

One cable Automation

Beckhoff Of “ Single cable solution ” yes AMP8000 A supplement to . The idea is , A cable can go through the machine , In order to connect a plurality of distributed servo drivers and I / O System . Greatly reduce the wiring of plug and socket , It also reduces wiring time and errors .

The key technology here is EtherCAT P, This is a EtherCAT A new development of technology in the wiring level .“ P” On behalf of the power supply , And allows the use of standard four wire Ethernet cables , Not just for data , And it's also used for two electrically isolated , It can be switched separately 24 v （3 Amp） Power Supply .

Use EtherCAT P, Can connect multiple EtherCAT equipment , And you can use a simple topology to implement complex machines or machine production lines . therefore , Just one input cable / Output （I / O） And other field equipment （ Including servo driver ） And power it up .

Beckhoff EtherCAT PI / O The product portfolio is very comprehensive . There is no need to use multiple connecting cables between the control cabinet and the machine , It takes only one cable to connect to AMP8805 Distribution module , Because of every AMP8000 The distribution servo driver only needs a short time to connect to the distribution module . cable . Use EtherCAT P, The cable path to the motor can be arranged more clearly , And minimize the space requirements in the control cabinet .

Besides , Only one cable type is required for the entire system wiring . and , Pre assembled system cables greatly reduce logistics , The time and cost of wiring and commissioning , And minimize the risk of error .

For many people , Subtraction is not natural . however , With the right equipment , It is certainly possible for manufacturers to make more profits with less money , More information on the vibrator chain .